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Integrating Kanban with MRP II (c): Automating ... by Louis, Raymond S. Hardback
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- ISBN
- 9781563271823
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Product Information
If you manage inventory, you probably use MRPII, a system based on a push method that embraces work and purchase order execution. MRPII helps you plan and integrate data relevant to your entire organization. But, when you have shifts in demand, you have to: 1) Realign and cancel hundreds of open manufacturing and purchase orders, and then 2) issue new orders. Another system, kanban, is designed specifically to replenish inventory in just-in-time manufacturing. As consumption occurs, the kanban manual system triggers replenishment signals to the source of supply, so that both production and the supplier are constantly reacting to actual consumption. Compared to MRPII, kanban lowers inventory and minimizes shortages. But the manual process of recalculating every part number by hand, and triggering replenishment by faxing or calling suppliers, is time consuming and non-value-adding. Automating kanban by blending the planning strength of MRPII with manual kanban pull methods enhances your flexibility and competitive position. MRP's forward projection capability is used to: recalculate kanban lot size. perform a simulation to protect against non-linear demand. inform production areas and suppliers of the anticipated demand levels for resource planning. calculate staffing requirements for flexible work cells. This system: Automatically recalculates and triggers replenishment. Integrates suppliers into the manufacturing loop. Uses bar codes to enhance speed and accuracy of the receipt process. Before moving in this direction, preparatory work is required. Work cells should be constructed with material located at the point of use. Container options and transportation methods need to be selected, kanban lot size calculations, and work cell staffing modules to develop. This book will help you deal with these and other topics. You will be able to take advantage of the author's expertise in the design, implementation and evaluation of these systems. Chapters Eliminate Replenishment System Waste Replenishment System Basics Automated Kanban -- The Automated Flow Technology Kanban Prerequisites -- WCM Techniques Implementing Kanban Kanban and MRPII System Integration AFT Caculations for Determining Kanban Lot Sizes and Staffing Levels Perpetuation of the Automated Kanban Key Topics of the Automated Kanban System Three examples of AFT Implementation
Product Identifiers
Publisher
Productivity Press
ISBN-10
1563271826
ISBN-13
9781563271823
eBay Product ID (ePID)
646311
Product Key Features
Number of Pages
248 Pages
Publication Name
Integrating Kanban with Mrpii : Automating a Pull System for Enhanced Jit Inventory Management
Language
English
Subject
Industries / Manufacturing
Publication Year
1997
Type
Textbook
Subject Area
Business & Economics
Format
Book, Hardcover
Dimensions
Item Height
0.8 in
Item Weight
17.6 Oz
Item Length
9.3 in
Item Width
6.2 in
Additional Product Features
LCCN
97-028312
Dewey Edition
21
Target Audience
Scholarly & Professional
Illustrated
Yes
Dewey Decimal
658.5/1
Lc Classification Number
Ts1600.L7 1997
Table of Content
Chapters Eliminate Replenishment System Waste Replenishment System Basics Automated Kanban -- The Automated Flow Technology Kanban Prerequisites -- WCM Techniques Implementing Kanban Kanban and MRPII System Integration AFT Caculations for Determining Kanban Lot Sizes and Staffing Levels Perpetuation of the Automated Kanban Key Topics of the Automated Kanban System Three examples of AFT Implementation
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